Our Manufacturing Process

From Brief to Batch

A disciplined, documented workflow that protects product quality at every stage — from your first enquiry through to dispatch of the finished goods.

Begin Your Project Quality & Certifications
Why Process Matters

Discipline at every stage is what makes quality consistent

Any manufacturer can produce a batch. What separates a cGMP partner from a general supplier is the system around that batch — the testing, the records, the controls, the traceability. At Suprima Cosmotech, our process is the product.

Every step below is documented, every material is tested and every batch is signed off by a qualified person before it leaves our facility in Ambernath, Mumbai.

3,226 m²Manufacturing space
1,000 kgBatch capacity
500+Formulations
2021In operation since
Step by Step

The seven stages of every project

01

Enquiry & Brief

Tell us your product category, target market, key claims and packaging vision. The more detail you share, the faster we can respond with a tailored proposal. We review every enquiry within 48 hours.

What you provide: Product intent, target market, volume estimates, packaging preferences.

02

Formula Review & Selection

We match your brief to our library of 500+ proven formulations, or our R&D team proposes a custom formula development path. You receive a technical data sheet covering ingredients, stability profile and regulatory status.

What you receive: Technical data sheet, preliminary costing, estimated timeline.

03

Lab Sample & Dispatch

A lab-scale trial batch is manufactured under controlled conditions. Samples are fully QC-tested in-house before being dispatched to you. This sample is your opportunity to assess texture, fragrance, performance and packaging compatibility.

What you receive: Physical samples, lab test report, CoA of trial batch.

04

Approval & Specification Lock

You test the samples, provide feedback and confirm the formula. Any revisions are incorporated before the specification is locked. Once approved, the full batch manufacturing record and product specification are formally documented.

What you provide: Signed sample approval, packaging artwork, labelling copy.

05

Scale-Up & Pilot Batch

For new formulas or first commercial orders, we run a pilot batch at commercial scale with full monitoring. Process parameters are documented to ensure consistent quality across every subsequent production run.

Output: Validated manufacturing process, scale-up report.

06

Full cGMP Production

Commercial batch manufactured in our 3,226 m² facility with in-process QC checks at every critical control point. Raw material intake, dispensing, manufacturing and in-process sampling all logged against the batch manufacturing record.

Standards applied: cGMP, FDA Maharashtra, documented SOP compliance.

07

QC Release & Dispatch

Finished goods undergo final QC testing against the approved specification. Only upon formal batch release — signed off by our Quality team — does the product proceed to packaging, labelling and dispatch. Full documentation is provided with every shipment.

What you receive: Certificate of Analysis, batch manufacturing records, shipping documentation.

Supporting Every Step

Quality systems that run underneath the process

In-House QC Lab

GC, HPLC, particle size and microbiological testing — no outsourcing, no delays.

Batch Records

Every ingredient, every parameter, every check — documented from first weigh-up to final release.

Change Control

Any change to a formula, process or supplier goes through documented change control. Your product specification stays locked.

Retention Samples

Retention samples from every batch are held for the required period — supporting any post-market investigation or audit.

Ready to start your project?

Share your brief and our team will respond with a technical proposal within 48 hours.

Begin Your Project